BroVolt

Off-Grid Solar Power System with Battery Storage for Remote Homes

Time :2025-08-15 Author :Brovolt
Discover reliable off-grid solar PV and LiFePO4 battery storage solutions designed for high-altitude and remote households. Clean, efficient, and cost-effective.

In remote high-altitude regions, extending the power grid is prohibitively expensive, and households often rely on diesel generators for electricity. However, this solution is costly, inconvenient, and environmentally unsustainable. With the rapid development of photovoltaic and energy storage technologies, clean energy has become the most viable alternative for off-grid communities.

This design focuses on a herder household located at an altitude of 4,200 meters, where annual sunshine reaches approximately 2,600 hours and the average annual solar radiation is 5,800 MJ/m². Based on the local conditions and daily power demand, a stand-alone solar photovoltaic and battery storage system is proposed. The system is designed to provide reliable 24-hour electricity supply for lighting, household appliances, and small-scale production equipment. It combines technical feasibility, economic efficiency, and environmental sustainability, offering a practical solution to improve the quality of life for residents in remote plateau regions.


1. Project Background 

A residential settlement is located at an altitude of 4,200 meters, 35 kilometers from the nearest power grid, and the cost of extending the grid is prohibitive. The area has an average annual sunshine of approximately 2,600 hours and abundant solar resources (annual average radiation of 5,800 MJ/m²). A 24-hour off-grid power supply was required for a herder household (a family of five) to meet basic living needs, lighting, and small production equipment. 


2.Load Analysis

Home appliancesPowerQuantityDaily working hoursEnergy(Wh)
LED light1044160
Refrigerator80
110800
TV6013180
Phone charger104280
Pump30010.5150
Rice cooker50010.5250
Day energy total1620Wh

Key Parameters:

Total load power: ≈1.1kW.Pump is a inductive load.When it starts,peak power is about 4 times rated power.Peak power:1200W

Average daily power consumption: 1.62kWh

All the home appliances are 220V/50Hz.

3. Photovoltaic system design

3.1 PV array configuration

3.1.1 Soalr panel selection: Monocrystalline silicon photovoltaic panel (325W/piece)

● Maximum power (Pmax/W):325

● Open-circuit voltage (Voc/V)::46.15

● Short circuit current (Isc/A) :9.39

● Peak power voltage (Vmp/V) :37.45

● Peak power current (Imp/A) :8.68

● Module Efficiency:19.2%

3.1.2 Solar panel quantity calculation:

Local average daily peak sunshine hours: 4.08 hours (based on NASA weather data)

Total system power demand = daily power consumption / system efficiency = 1600Wh / 0.8≈ 2000Wh

Total module power = 2000Wh ÷ 4.08h ≈ 490W

Actual configuration: 2 × 325W = 650W (25% redundancy to account for dust, attenuation, and rainy days)

Array layout: 2 modules in series (2S), operating voltage 65.2V

3.2  Battery Configuration

Solar battery selection: Lithium iron phosphate battery (long life, high energy density)

Capacity Calculation:

Requires operation for three consecutive rainy days (no sunlight)

Total discharge capacity : daily power consumption × number of days without sunlight × depth of discharge

 1620Wh × 3 ÷ 0.95 = 5115Wh

Total battery capacity (24V system) : 5115Wh ÷ 25.6V ≈ 200Ah

Actual configuration: one 25.6V200Ah solar battery

Actual usable capacity: 25.6 × 200×0.95 (DOD) = 4864Wh

Here we use Brovolt's 25.6V200A battery. It has high energy density, long life, high discharge rate, and a lifespan of up to ten years. Bluetooth and heating modules are optional.

24V200AH



ModelBVL24200
Voltage 25.6V
Capacity200Ah
Battery cellLiFePO4
Max discharge current200A
Max charge current200A
Cycle life
>3000times
Design life 10 years



3.3 Inverter Selection

Power Requirement: Water pump (300W). This is an inductive load, and the peak power at startup is approximately four times that of a 1200W load.

Model:Pure sine wave solar inverter (shock-resistant)

Rated Power: 2kW

Peak Power: 4kW

Battery Voltage: DC 24V

Output Voltage: AC 220V ±3%

Solar Charger type:MPPT

Maximum PV Array Open Circuit Voltage:102vdc

Maximum PV Array Power:1400W

MPPT Range @ Operating Voltage:30-80VDC

Maximum Solar Charge Current:50A

4. System Structure Diagram

Schematic diagram

5. Key Design Safeguards


Anti-Reverse Current Protection:

1. The battery has a built-in temperature sensor, which activates heating when the temperature drops below -10°C.

2. The photovoltaic panels are tilted at a 60° angle (a high angle in winter enhances snowfall).

 Lightning Protection:

1. The photovoltaic array grounding resistance is ≤ 4Ω.

2. A secondary lightning arrester (40kA) is installed on the DC side.

3. Overload Protection: The inverter has built-in overcurrent, short-circuit, and overtemperature protection.


6. Power Generation and Economic Analysis

6.1. Power Generation Estimation


SeasonAverage sunshine durationAverage daily power generationLoad demandRedundant power quantity
Summer5.2h3.38kWh1.7kWh1.68kWh
Winter3.1h2.01kWh1.9kWh0.11kWh


6.2 Initial investment

DeviceSpecificationQtyPrice(USD)Amount(USD)
Solar panel
325W2$118$236
Solar battery25.6V200Ah LiFePO41$440$440
Inverter2000W1$280$280
Brackets & cableN/A1$150$150
Total
$1106

6.3. Economic Benefits: 


Cost of alternative solution: Diesel generator (annual fuel consumption ≈ 600L × 1.1 USD/L = 660USD/year) 

PV system annual maintenance fee: approximately 45USD (battery testing/module cleaning) 

Static payback period:

Initial investment ÷ annual fuel savings = 1106 ÷ (660- 45)=1.8 years 

Battery life: 10 years (based on 95% DOD usage), system life > 15 years


7. Operation and Maintenance Management Recommended User Training:


1. Clean dust from the photovoltaic panel surface monthly.

2. Remote Monitoring: Install a 4G data acquisition module (to monitor power generation and battery SOC).

3. Regular Maintenance: Check battery health quarterly.

4. Check ground resistance and cable insulation.


8. Design Summary

This system, based on a 650W photovoltaic array and 5kWh energy storage, meets the off-grid power needs of a single household in the plateau region around the clock. With an initial investment of 1,106USD, the diesel engine replacement cost can be recovered in 1.8 years.

Design Features Include:

1. The inverter improves power generation efficiency by over 10% in low-temperature environments and ensures reliable starting of motor loads.

2. The lithium-ion battery supports -30°C operation, making it suitable for cold and high-altitude areas.

3. 3-day energy storage redundancy to cope with continuous rainy weather